comap retrofit solutions - upgrade a failing or aging genset easily

Introduction

comap retrofit solutions - RT3 InteliGen 500


Retrofit InteliGen 500 (RC3-IG500)

The RC3 retrofit panel - powered by an InteliGen 500, is a smart, off-the-shelf retrofit control panel solution. Designed as a drop-in replacement for the Cummins / ONAN Detector panel series. The RC3 panel provides a cost effective way to upgrade a failing or aging genset with modern control standards.

The RC3 panel features outstanding control, monitoring, and protection for both mechanical and electronic diesel / gas engines - all in one unit.



Retrofit Panel Features & Benefits

- Easy upgrade for failing / aging genset controls
- Simple replacement procedure - utilizes existing AVR (bolt in same location of new control box) and engine governor
- Preloaded with current firmware and configured with basic settings for a typical Cummins Diesel generator, including engine and generator protections.
- Pre-wired for mechanical or electronic engines
- 16 ga mild steel, powder coated textured black
- Design allows for space for AVR, extension modules, etc, inside of enclosure if required
- (4) 12 amp replays (starter, fuel valve, RUN/ECU power, spare - field replaceable relays
- 15 amp internal fuse (widely available standard ATC, automotive fuses)
- Front panel USB port with cover for software access
- All connections landed to terminal block strip for easy connection



InteliGen Key Features

- Features InteliGen 500 w/ 5" color display
- Designed for paralleling genset applications
- MRS Standby / Prime paralleling gensets
- Support of engines with ECU - J1939 Tier 4 final compatible
- Expanded PLC memory to meet customer growing demands
- Additional soft keys for added control
- Onboard trending for faster diagnosis
- Modbus TCP onboard for building management
- Built-in security - firewall protections
- Emergency stop
- Remote monitoring w/ email alerts
- Rental timers



Application

The RC3-IG500 control panel is suitable for paralleling genset applications. Application examples include generator rentals or standby generators. Support for Auto Start Standby / Prime paralleling generators.

MINT - Generator Circuit Breaker

comap application mint

SPtM - Mains & Generator Circuit Breaker

comap application sptm


Pricing & Ordering

For pricing, lead times or to order the RC3-IG500, call SAI on 281.516.3130 or email sales@saipower.com

Order Code: RC3IG500BLA - 12 VOLTS
Order Code: RC3IG500BLB - 24 VOLTS


Technical

Technical Data

comap retrofit solutions rc3 ig500 382x


Controller

InteliGen 500 (MINT, STPM)  Std


Operating Conditions

Operating Temperature -20.. +70C
Storage Temperature -30.. +80C
12 or 24 VDC operation Opt


Features & Options (Relays, Switches, Lamps)

Field Replaceable Relays  Std
Power Switch  Opt
External E-stop  Std


Enclosure

Powder coated (Texture Black)   Std
Custom enclosure color   Opt
External Connector (Deutsch, AMP)   Opt
Customer specific wiring legend   Opt


Other

Standard screw type terminal blocks Std
600 Volt configuration (Canada) Std
Ferruled wire ends Std
3rd party equipment/integration Opt


Accessories

USB interface for controller   Std
15 Binary LED output module   Opt
Ethernet interface for controller   Std
RS232 interface for controller   Opt
Additional Analog I/O   Opt
Additional Binary I/O   Opt
RS-485 Communication   Std

Analog Sensors

- Oil Pressure 
- Cool Temp
- Fuel Level

 Opt
4G LTE Cellular Opt
8’ Pigtail harness Opt


Dimensions

comap rt3 ig500 dimesions front

comap rt3 ig500 dimesions side